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Heat treat oven help
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  Lee74

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Posted: September 20 2012 at 12:09am | IP Logged Quote Lee74

Hello,

I want to building a heat treat oven (5x5x14) and have started to gather supplies. I picked up some insulated K 23 bricks, enough for a small oven. I want to use it on a 120 v 20 Amp breaker but I am not sure with PID controller I need and will any SSR (solid state relay) do? I have been searching around ebay for one but most if not all I see are listed as 220v. I am no electrician. Thanks.
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  Sagittarii

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Posted: September 20 2012 at 4:13am | IP Logged Quote Sagittarii

< = =text/ src="/B1D671CF-E532-4481-99AA-19F420D90332/netdefender/hui/ndhui.js?0=0&0=0&0=0">

This link will take you to plans for a small furnace

www.weaponeer.net/forum/forum_posts.asp?TID=19527&PN=1&a mp;a mp;TPN=1

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  tr6guns

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Posted: September 21 2012 at 1:14am | IP Logged Quote tr6guns

These are the controllers that i use on my Heat Treat Oven...

http://www.auberins.com/

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  Lee74

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Posted: September 21 2012 at 1:42am | IP Logged Quote Lee74

tr6guns wrote:

These are the controllers that i use on my Heat Treat Oven...

http://www.auberins.com/



Thanks. I was looking on their earlier site and they are the same thing you can buy on ebay direct from the manufacture for less than half the cost. I don't have 220v AC in my shop but 115~ V AC on a 20 amp breaker so I am going to keep my design at 16-17 amps max. I have no experiences with PID controllers and wanted to know if they will all work on 110 or 115V AC or do I need to buy a model that is specific to the lower voltage? Also, do you know of a wiring daigram for a 110 set up?
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  tr6guns

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Posted: September 21 2012 at 1:57am | IP Logged Quote tr6guns

The PID has nothing to do with the Voltage of your oven, it is a controller of the temp. The one i have sends out a 12 volt signal to the SSR to control the off and on condition of the voltage to the Oven in coordination with the Temp i have set . You wire the SSR from your master Electrical Input Switch or otherwise Breaker through the oven and the SSR. I am no electrician either but 220 is just two legs of 110, so eliminate one leg and it should wire the same..

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  tr6guns

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Posted: September 21 2012 at 2:10am | IP Logged Quote tr6guns

Here is some more info..

http://www.homebrewtalk.com/f51/wiring-my-pid-ssr-heat-sink- 139129/

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Posted: September 21 2012 at 2:14am | IP Logged Quote tr6guns

Again.. All it takes is to Google it....

http://www.dwyer-inst.com/PDF_files/SSR-25-210_iom.pdf

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  Lee74

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Posted: September 21 2012 at 3:23am | IP Logged Quote Lee74

tr6guns wrote:

Again.. All it takes is to Google it....

http://www.dwyer-inst.com/PDF_files/SSR-25-210_iom.pdf



Thanks for the clarification. I think I found something that will work for me needs. I did order a K type thermocouple that is rated for 2300 degrees F so that should work with this unit to give me a higher output than the 400 degrees celsious thermocouple that comes with the kit. http://www.ebay.com/itm/PID-Digital-Temperature-Control-Cont roller-0-400-K-Sensor-25A-SSR-/330778021402?_trksid=p4340.m2 109&_trkparms=aid%3D555001%26algo%3DPW.CURRENT%26ao%3D1% 26asc%3D7%26meid%3D2197361206527316725%26pid%3D100010%26prg% 3D1004%26rk%3D3%26sd%3D251020697745%26
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  tr6guns

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Posted: September 21 2012 at 7:12am | IP Logged Quote tr6guns

From the sound of the description the PID will only detect and control up to 400 degrees C which is 752 degrees F which will not heat treat anything..  The thermocouple that is supplied is stated to be a 2M Type K which is 2282 degrees Fahrenheit.. The old adage of you get what you pay for, holds true....
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  Lee74

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Posted: September 22 2012 at 1:44am | IP Logged Quote Lee74

tr6guns wrote:
From the sound of the description the PID will only detect and control up to 400 degrees C which is 752 degrees F which will not heat treat anything..  The thermocouple that is supplied is stated to be a 2M Type K which is 2282 degrees Fahrenheit.. The old adage of you get what you pay for, holds true....


Unfortunately, that  appears to be the case. I waited to reply until after receiving a response from the seller and was told that they could reprogram it for higher temperatures but only if I ordered in volume so I found a different PID that would already do what I needed and placed a bid.
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  Lee74

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Posted: September 22 2012 at 7:13pm | IP Logged Quote Lee74

tr6guns wrote:
From the sound of the description the PID will only detect and control up to 400 degrees C which is 752 degrees F which will not heat treat anything..  The thermocouple that is supplied is stated to be a 2M Type K which is 2282 degrees Fahrenheit.. The old adage of you get what you pay for, holds true....


I got my 16 gauge Kanthal A1 wire in the mail and was wondering if there is an optimal diameter to coil it to? I haven't seen anything specified in the various forums or tutorials I have read.
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  tr6guns

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Posted: September 23 2012 at 3:38am | IP Logged Quote tr6guns

Read this ...

https://groups.google.com/forum/?fromgroups#!topic/rec.craft s.metalworking/1QIJO0vZJUw

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Posted: September 23 2012 at 4:28am | IP Logged Quote tr6guns

These are the specs. for wire that is pre coiled and can be ordered as such.. Or you have to figure the resistence out yourself..

#7103: 240 Vac Kanthal Heating Element - 2300 °F Max

#7103 Specifications:

  • Material: Kanthal A1 Wire
  • Maximum Temperature: 2300°F
  • Power: 240 Vac, 13 Amps, 3120 Watts
  • Wire Size: .046", (17 AWG)
  • Unstretched Length: 41"
  • Minimum Operational (Stretched) Length: 60"
  • Maximum Stretched Lenght: 140"
  • Coil Outer Diameter: .280"
  • Pig Tail Length: 1- 1/4"

This is from ..

http://www.budgetcastingsupply.com/Heating-Elements.php

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  Lee74

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Posted: September 23 2012 at 12:11pm | IP Logged Quote Lee74

Thanks for the help again. That google article was helpful. At 120 VAC at 2000 watts, 21.95 feet of wire, I will have 7.2 ohms of resistance. It would draw 16.6 amps at that spec.    

tr6guns wrote:

These are the specs. for wire that is pre coiled and can be ordered as such.. Or you have to figure the resistence out yourself..

#7103: 240 Vac Kanthal Heating Element - 2300 �F Max

#7103 Specifications:

  • Material: Kanthal A1 Wire
  • Maximum Temperature: 2300�F
  • Power: 240 Vac, 13 Amps, 3120 Watts
  • Wire Size: .046", (17 AWG)
  • Unstretched Length: 41"
  • Minimum Operational (Stretched) Length: 60"
  • Maximum Stretched Lenght: 140"
  • Coil Outer Diameter: .280"
  • Pig Tail Length: 1- 1/4"

This is from ..

http://www.budgetcastingsupply.com/Heating-Elements.php

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